Pengertian production planning adalah perencanaan produksi dan manufaktur dalam sebuah perusahaan atau industri untuk memenuhi keinginan customer berdasarkan data masa lampau. Production planning melibatkan sumber daya karyawan, bahan dan kapasitas produksi dalam rangka untuk melayani kebutuhan customer.
Dalam production planning terdapat 2 proses yaitu Descrete Production dan Repetitive Manufacturing.
Berikut flow process di SAP untuk Descrete Production.
Proses
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Tcode
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Notes
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Create Planned Independent Requirement
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MD61
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Input Requirement : Material, Version, Planning Horizon.
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Masukan Quantity Requirement (Demands) di tanggal pada
planning horizon
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Tekan tombol "Save"
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Stock / Requirements List
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MD04
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Masukan Material
dan Plant dan Cek MRP Elementnya
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MRP Run
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MD01
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Menjalankan MRP Run per plant
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MD02
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Menjalankan MRP Run per material dan hanya material
induk saja
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MD03
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Menjalankan MRP Run per material dan sampai anak
material juga
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Creating Plan Order
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MD11
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Plan order Profile: "LA - Stock Order"
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Input Requirements : Material, Planning Plant, Qty,
Order Start / Finish Date, Production Version
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Plan Order dapat dilihat di MD04
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Save Plan Order number
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Convert Plan Order to Production Order
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CO40
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Masukkan Plan Order number
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Klik Save
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Production Order akan terbuat sesuai dengan Plan Order
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Release Production Order
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CO02
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Masukkan Production Order number
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Klik Release dengan gambar "Bendera Hijau"
disebelah kiri atas
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CO05
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Release Production Order massal.
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Raw Material Reservation
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MB21
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Tick check boxes material to be reserved
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Masukkin Text
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Masukkin Storage Location
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Klik tombol "Check" untuk mengecek bahwa tidak
ada yang keliru
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Klik tombol 'Post'
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Material Document telah terbuat
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Confirmation (Pemakaian Raw Material dan Produksi
Produk)
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CO11N
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Masukkan No Production Order
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Input Requirements : Work Centre, Yield, Machine Time
and Labor Time
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Klik Good Movements untuk confirmasi penggunaan material
terhadap quantity / yield yang sudah di confirmasi
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Klik tombol "Save"
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Cancel Confirmation
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CO13
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Input Confirmation Number / No Production Order
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Pilih Operation / Counter yang ingin di Cancel Confirm
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Klik tombol "Save"
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Downtime Confirmation
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CO12
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Masukkan No Production Order, Operation (Work Centre)
dan work centre (level 3 - child work centre)
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Masukkan Reason, Downtime Start and Finish, Repair start
and Finish
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Klik tombol "Save"
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Goods Receipt Product ke Production Warehouse
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MB31/RF
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Movement Type : 101, dan kemudian enter Production Order
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Material Document telah terbuat dan telah di post.
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Transfer Posting product to Storage Warehouse
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MIGO/RF
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Movement Type : 311
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Masukkan : transfer, material dan quantity
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Berikut flow process di SAP untuk Repetitive Manufacturing.
Proses
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Tcode
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Notes
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Create Planned Independent Requirement
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MD61
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Input Requirement : Material, Version, Planning Horizon.
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Masukan Quantity Requirement (Demands) di tanggal pada
planning horizon
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Tekan tombol "Save"
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Stock / Requirements List
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MD04
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Masukan Material
dan Plant dan Cek MRP Elementnya
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MRP Run
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MD01, MD02, MD03
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Masukan Plant dan Execute
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Creating Plan Order
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MD11
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Plan Order type LA (Stock Order)
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Input Requirement : material, planning plant, quantity,
order start / finish date, Production Version
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Plan Order yang dibuat dapat dilihat di MD04
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Save Plan Order number
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Material Availability Check
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MMBE
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Masukkan material, plant , storage location
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Material Stagging Process Order / Production Order
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MF60
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Digunakan untuk membuat transfer posting reservation
untuk material REM
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Masukkan Plan Order number
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Transfer Posting
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MIGO
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Movement Type : 311
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Enter : transfer, material, and quantity
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REM backflush confirmation
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MFBF
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Masukkan Plan Order number
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Cek Quantity, Yield, dan informasi lainnya
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Klik tombol "Post with correction" untuk
Konfirmasi Raw Material kemudian save / post
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Good Receipts dan Goods Issue akan terbentuk melalui
MFBF
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Reverse MFBF
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MF41
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Masukan Requirement berupa tanggal, plant, dan material.
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Lakukan Reverse MFBF
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Downtime Confirmation
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IW21
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Sama dengan CO12
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Terima kasih buat yang sudah berkunjung kesini, Semoga bermanfaat... :D
Saiks~ChunHope
Saiks~ChunHope
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